stdClass Object ( [id] => 18118 [paper_index] => 202511-02-024874 [title] => AI-POWERED PREDICTIVE MAINTENANCE IN MANUFACTURING [description] => [author] => Varuchi Maurya , Dr. Archana Kumar [googlescholar] => [doi] => [year] => 2025 [month] => November [volume] => 10 [issue] => 11 [file] => fm/jpanel/upload/2025/November/202511-02-024874.pdf [abstract] => The emergence of Industry 4.0 has transformed modern manufacturing into a network of intelligent, data-driven systems. Among the technologies driving this change, Artificial Intelligence (AI)-based Predictive Maintenance (PdM) has proven to be one of the most effective tools for enhancing equipment reliability and reducing production downtime. This research paper explores the real-world application of AI-driven PdM in three major manufacturing organizations—General Motors, Siemens, and Bosch—each of which represents a distinct yet successful approach to implementing smart maintenance. General Motors deployed an AI and IoT-based anomaly detection system, reducing unplanned downtime by 60% and saving approximately $40 million annually. Siemens implemented Digital Twin technology integrated with AI, achieving a 30% reduction in maintenance costs and a 25% increase in operational efficiency. Bosch adopted a cloud-based AI maintenance platform, extending machine lifespan by 25% and cutting costs by 20%. By comparing these implementations, the study highlights how the integration of AI, IoT, and data analytics transforms tradi- tional maintenance into a proactive, efficient, and sustainable process. The findings reinforce Predictive Maintenance as a key enabler of smart manufacturing and industrial innovation in the era of Industry 4.0. [keywords] => Predictive Maintenance, Artificial Intelligence, Ma- chine Learning, Internet of Things, Digital Twin, Industry 4.0, Manufacturing Efficiency, Anomaly Detection, Remaining Useful Life Prediction, Siemens MindSphere, Edge Computing, Indus- trial Automation [doj] => 2025-11-14 [hit] => [status] => [award_status] => P [orderr] => 33 [journal_id] => 2 [googlesearch_link] => [edit_on] => [is_status] => 1 [journalname] => EPRA International Journal of Research & Development (IJRD) [short_code] => IJSR [eissn] => 2455-7838 (Online) [pissn] => - - [home_page_wrapper] => images/products_image/2-n.png ) Error fetching PDF file.